Testing and Inspection Facilities

Sand Testing Equipment

• Mould Hardness Tester - Used to measure the surface hardness of moulds and cores, ensuring adequate strength to withstand molten metal flow without erosion or deformation.
• GCS (Green Compression Strength) Tester - Determines the compressive strength of green sand, helping maintain optimum bonding strength and mould stability during pouring and solidification.
• Permeability Tester - Measures the ability of moulding sand to allow gases to escape, preventing defects such as blowholes, pinholes, and gas porosity in castings.
• Moisture Tester - Ensures accurate control of moisture content in moulding sand, which is critical for achieving the right balance between strength, permeability, and surface finish.

Physical Testing Equipment

• Guaranteed Excellence - To ensure superior mechanical properties and dimensional accuracy of our castings, we are equipped with advanced physical testing facilities. These tests help verify compliance with customer specifications and international standards.
• UTM (Universal Testing Machine) – Tensile Testing Used to evaluate tensile strength, yield strength, elongation, and other mechanical properties of cast materials, ensuring reliability and performance under service conditions.
• Brinell Hardness Tester - Measures the hardness of castings to confirm uniform material properties, machinability, and consistency across production batches, especially for grey and ductile iron components.
• Various Custom-Made Gauges - Specially designed gauges are used for dimensional inspection and profile verification, ensuring tight tolerances, accuracy, and repeatability in complex cast components.

Metal Testing Equipment

Accurate chemical and metallurgical analysis is essential to ensure consistent metal quality and compliance with specified grades. Our metal testing facilities enable precise control over composition, temperature, and microstructure throughout the casting process.

• C–Si Analyser - Used to determine carbon and silicon content in molten iron, enabling precise control of metal chemistry for achieving required mechanical properties and microstructural consistency.
• Pyrometer - Ensures accurate measurement of molten metal temperature during melting and pouring, helping prevent defects caused by under- or over-heating.
• Spectrometer - Provides rapid and accurate chemical analysis of metals, ensuring compliance with specified material grades and minimizing composition-related casting defects.
• Image Analyzer for Metal Phase Analysis - Used for microstructural examination to analyze phases such as graphite structure, pearlite, ferrite, and carbides, ensuring metallurgical integrity and performance reliability.